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Some basic information on
Milling:
A milling machine is a machine
tool used for the shaping of metal and other solid
materials. Its basic form is that of a rotating cutter
which rotates about the spindle axis (similar to a drill),
and a table to which the workpiece is affixed. In contrast
to drilling, where the drill is moved exclusively along
its axis, the milling operation involves movement of the
rotating cutter sideways as well as 'in and out'. The
cutter and workpiece move relative to each other,
generating a toolpath along which material is removed. The
movement is precisely controlled, usually with slides and
leadscrews or analogous technology. Often the movement is
achieved by moving the table while the cutter rotates in
one place, but regardless of how the parts of the machine
slide, the result that matters is the relative motion
between cutter and workpiece. Milling machines may be
manually operated, mechanically automated, or digitally
automated via CNC (computer numerical control).
Milling machines can perform a vast number of operations,
some of them with quite complex toolpaths, such as slot
cutting, planing, drilling, diesinking, rebating, routing,
etc. Cutting fluid is often pumped to the cutting
site to cool and lubricate the cut, and to sluice away the
resulting swarf.
There is some degree of standardization of the tooling
used with CNC Milling Machines and to a much lesser degree
with manual milling machines.
CNC Milling machines will nearly always use SK (or ISO),
CAT, BT or HSK tooling. SK tooling is the most common in
Europe, while CAT tooling, sometimes called V-Flange
Tooling, is the oldest variation and is probably still the
most common in the USA. CAT tooling was invented by
Caterpillar Inc. of Peoria, Illinois in order to
standardize the tooling used on their machinery. CAT
tooling comes in a range of sizes designated as CAT-30,
CAT-40, CAT-50, etc. The number refers to the Association
for Manufacturing Technology (formerly the National
Machine Tool Builders Association (NMTB)) Taper size of
the tool.
An improvement on CAT Tooling is BT Tooling, which looks
very similar and can easily be confused with CAT tooling.
Like CAT Tooling, BT Tooling comes in a range of sizes and
uses the same NMTB body taper. However, BT tooling is
symmetrical about the spindle axis, which CAT tooling is
not. This gives BT tooling greater stability and balance
at high speeds. One other subtle difference between these
two tool holders is the thread used to hold the pull stud.
CAT Tooling is all Imperial thread and BT Tooling is all
Metric thread. Note that this affects the pull stud only,
it does not affect the tool that they can hold, both types
of tooling are sold to accept both Imperial and metric
sized tools.
SK and HSK tooling, sometimes called "Hollow Shank
Tooling", is much more common in Europe where it was
invented than it is in the United States. It is claimed
that HSK tooling is even better than BT Tooling at high
speeds. The holding mechanism for HSK tooling is placed
within the (hollow) body of the tool and, as spindle speed
increases, it expands, gripping the tool more tightly with
increasing spindle speed. There is no pull stud with this
type of tooling.
The situation is quite different for manual milling
machines - there is little standardization. Newer and
larger manual machines usually use NMTB tooling. This
tooling is somewhat similar to CAT tooling but requires a
drawbar within the milling machine. Furthermore, there are
a number of variations with NMTB tooling that make
interchangeability troublesome. |